In most models, it is held on by two bolts. I had several honda walk-behinds that had guverner problems. Sep 17, 2008. I have Honda HRT216S3DA powered by GCV160 engine. The engine serial # is GJAE1576258. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. Do you have any ideas or suggestions on what it may be? Honda Choke Control Assembly 16600Z8D840. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. I'm a homeowner and I like to do things myself. I then figured out a way of doing it. If the engine has a manual choke, it should be left open if the engine is already warm. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. Make sure the blade control lever is disengaged. Attach the spark plug wire back to the spark plug. Interesting reading. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. If it is dirty, replace it. Hopefully, you took lots of pictures so that you have them as guides. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . Thanks. 62 0 obj <>stream It is owned by a mechanic that doesn't like to work on small engines with carbs. 0000086773 00000 n Put the container back under the carburetor and turn on the fuel tap. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. If the oil is below the lowest mark on the dipstick, more oil should be added. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? 0000011083 00000 n 0000003609 00000 n I tried with two new carburetor and the resul is exactly same thing, high rpm. 0000092527 00000 n Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. Good Golly Miss MollyThis thing already has a throttle control. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. PLEASE HELP IF YOU CAN. 0000087926 00000 n U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g Video of the Day Step 2 Slide the throttle lever into the "choke" position. 0000008082 00000 n If gas is leaking from the carburetor, then the problem lies with the float valve. 2022 LawnMowerForum.com. 0000003718 00000 n You don't even need to remove the base from the mower. Thanks. 0000003026 00000 n 0000009852 00000 n Please advise. Move the throttle control away from CHOKE once the engine is warm. Finally, the carburetor will have to be reassembled. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. 0000001436 00000 n #1. I appreciate your last response. I'll try installing a new lever to control opening the throttle like someone suggested. 0000029246 00000 n Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. The choke return spring is stiff and requires more of a push than the linkage is giving it. If you get a minute, could you $.02 on my last post. For tools, you will need screwdrivers and a socket wrench. 0000028693 00000 n After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. Have your phone handy to take pictures while you take the carburetor apart. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. Loosen this screw a little. Turn the key in the ignition to start the engine. 0000072748 00000 n Try to get it close to where it was, but you can adjust it when you start the mower. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Much easier remembering when you do it the complete job non stop. Second, have your phone ready to take pictures while you are taking the carburetor apart. When your engine runs too slow, it won't have the necessary power to cut your grass. It seems I have the opposite problem most people are having which is problems NOT running. Show more Show more Shop the. This is a removable plastic style jet found on the front of the carburetor. That makes perfect sense! I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. 0000000016 00000 n I don't know your level ability or paying attention so its hard to say do it. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. The float bowl is at the bottom of the carburetor. . 51 year old knotty pine cabinets restored! endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream You must log in or register to reply here. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. If the carb is dirty, adjustments will be temporary. 0000087488 00000 n 0000003135 00000 n 0000036593 00000 n I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. . 0000016838 00000 n Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. %%EOF Runs great now! Let me know. Thanks. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Featured Answer 300ft_anin 4 years ago good job. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. May 11, 2015 / Throttle setting for GCV160 too slow. You don't need to be changing the position of any springs. . Does this happen from hitting something like a rock or stump? 0000008945 00000 n When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 0000002547 00000 n What would you do? 0000003653 00000 n Try amsoil 0W40 synthetic Formula 4 stroke oil! The top plastic housing will also need to be removed so you can fully access the carburetor. 0000018926 00000 n Any thoughts, help or ideas would be much appreciated. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. 0000003433 00000 n Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. I am trying to adjust the top speed. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. 0000092737 00000 n My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. 0000002323 00000 n 0000003674 00000 n Fuel Make sure there is fresh gasoline in the tank. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Attempt this at your own RISK. I adjusted the throttle wire so that the control lever just touches the choke arm. 0000013276 00000 n 6 60 0000019062 00000 n 0000001838 00000 n Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. As you loosen the bolts, hold onto the carburetor. Honda GCV 160 Operation and Troubleshooting. The top no-load speed is now 3050 and the engine is stopping when switched off. Do you think I should just look for a cheap used mower and swap engines. There is no gas in the oil or coming out of the muffler. Understanding what a carburetor does and how it works is vital in troubleshooting. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. Keep an eye out for the tiny spring attached to the top. Your email address will not be published. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. Check to see whether the governor arm and the carburetor throttle valve operate fully. 0000073046 00000 n I can put back anything I take apart. 0000087702 00000 n We did open the motor once and it was really easy. Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. 6/21/2011 ) and a new lever to the control lever and then replace the idle.. Gas in the oil is below the lowest mark on the fuel tap further to compensate for load recieve! Adjustments will be temporary mower is still not running no-load speed is now 3050 and the engine has throttle., move the throttle lever on your Honda lawn mower Wont start: Why and how Fix. Diagram, is there the bowl connects to the control choke arm the container back under carburetor. 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